Cigar School |
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| Cigar City Magazine | Vol. 1 | Issue 4 May/June 2006 | News Index | ||||||||
Just as the artist who meticulously selects his oils and brushes before paints, the cigar maker will select quality filler, binder and wrapper before he rolls. Years of experience provide the cigar maker with the knowledge and skills needed to create a good-smoking cigar. But first, he has to receive the proper training from a master cigar maker. |
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Wallace Reyes is one of the few remaining master cigar makers in the city of Tampa. He, along with his wife Margarita (also a master cigar maker), own and operate a cigar business called Gonzalez Habano Cigar Company, located on Columbus Drive. There are only four registered hand-made cigar manufacturers in Tampa, and Wallace's business is one of them. __Wallace , or Wally as his friends call him, is one of the most knowledgeable people you can find with regards to cigars and their history. I guess you could say he is a walking, talking cigar encyclopedia. __His passion and love for cigars is evident and he is always happy to share his knowledge with anyone who asks. Want to know about how tobacco is grown - he will take you step by step beginning with the planting of the seed and ending with the harvest. Want to know how to roll a cigar - he will explain the importance of tobacco selection as it relatesto color and texture, how you select your filler, binder and wrapper leaf. __Just this year, Wally began teaching the art of cigar making to interested students who signed up to take his class. He has partnered with International Bazaar in Ybor to hold weekly classes. The interest has been strong in learning this skill and the students are fortunate to have Wallyas their instructor. __Cigar making classes were very much in demand in the early days of Tampa's cigar industry. In 1909 La Flora de Pedro Casellas Cigar Factory, locatedon the corner of Ninth Avenue and Twentieth Street in Ybor City, (see photo above) trained many aspiring cigar makers. Individuals interested in an apprenticeship would pay about $15-$20 to receive their training. Aftertheir first six month of apprenticeship, they would earn $8 - $10 per month. Most apprenticeship lasted from twelve to twenty four months. The apprentice would first spend time in the stripping department learning how to separate the stems from the leaves of the tobacco. They would also serve as helpers to the experienced cigar makers providing them with wrappers and other materials. Frecuently, they would stay after work and help clean up the factory - all of this had to be endured before the honor of rolling cigars was bestowed upon them. __Once the training was completed, the cigar maker would secure a job at another factory and La Flora would charge that factory a one-time fee to help recover some of their cost for training the cigar makers. |
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__The cigar makers were true artisans. It took excellent skill to select and blend the leaves that would become the filler (bunch) for the cigar. This was vital, because what they selected would provide the flavor of the cigar and the proper "burn". The cigar makers skilled in the Spanish hand methods viewed their work as an art, and were proud of their ability to judge the arrangement of the filler by "the feel of the hand". After arranging the bunch, the cigar maker would roll the cigar, starting at the lighting end and finishing at the end that went into the mouth, which is termedthe "head" of the cigar. __The next stage was to place the tobacco wrapper leaf around the binder and the blend of leaves. Wrapper leaf was selected from the best quality shade tobacco available.Its color and flavor were crucial factors in the final stage of cigar making since it gave the outward appearance and aromaticqualities of the cigar. The wrapper represents 50% of the taste in the cigar. Lastly, the excess leaf at the lighting end of the cigar was clipped of with the chaveta (cutting knife) and a piece of wrapper leaf was placed on the smoking end (head) with a natural vegetable paste. |
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Wally takesgreat pride in teaching his students the importance role Tampa played in the productionof cigars. He also belives in preserving our Cigar City's vibrant past. At one time there were over 200 cigar factories in Tampa in areas such as Ybor City, West Tampa and Palmetto Beach, but today only 24 buildings remain. |
Wallace & Margarita Reyes |
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Some have been purchased by other businesses and have been remodeled, but others are sitting silently with broken windows allowing exposure to the elements. Wally will continue to teach cigar making classes and pass his knowledge on to those interested in learning. In addition to increasing our number of local cigar makers, perhaps these classes will increase awareness of the need to preserve our old factories for future genereations. It will be a shame to lose this link to Tampa's past. |
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Story & Photos by Marilyn Figueredo For more information or to reach Wallace Reyes, call him at (813) 348-0343 or visit his cigar shop, Gonzalez Habano Cigar Company at 3304 W. Columbus Drive Suite C and also visit his web-site www.cigarsoftampa.com ___________________________ Cigar City Magazine Vol. 1 Issue 4 May/June 2006
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